A new hybrid label line combining technologies from Rotocontrol and Screen has been launched. The joint initiative was introduced during Screen Europe’s inaugural LabelFest open house held 15-16 May, in Amstelveen, the Netherlands.

The modular platform consists of the Rotocontrol’s DT-340 finishing line with the Screen Truepress Jet L350UV+ series, offering printers options in combining digital and flexo print, UV LED curing, and label embellishments.

‘Customisation capability is the key strength of this end-to-end hybrid label printing and finishing system,’ said Marco Aengenvoort, managing director of Rotocontrol. ‘This partnership in combining technology expertise and experience into a single hybrid production line offers printers a range of options to meet and expand their label printing and finishing requirements.’

Features of the new hybrid system include an open and accessible web path with independent electrical control cabinets, foot pedals for complete web transport, accommodation of a wide range of substrates, 60m/min printing speed, Screen’s expertise in variable data printing; standard and low migration inks with reproduction of wide CMYK colour gamut plus white, orange and the recently announced blue ink, 100% servo control from Bosch Rexroth and global round the clock support with certified technicians and remote diagnostics.

An example configuration of the modular hybrid solution is an unwind unit, corona treater, web cleaner, first flexo station and UV drier, the UV inkjet label press, second flexo station with UV drier, UV lamination or cold foil, full rotary/semi rotary combination die station with matrix stripping and rewind station.

‘Screen is proud to work with Rotocontrol in the hybrid arena,’ said Bui Burke, senior vice president sales, Screen Europe. ‘With around 150 installations worldwide, our high-end Truepress Jet L350UV+ series has proven that our technology is well accepted by the market. When combining technologies, it is key that uptime of both systems is very high and overall productivity is enhanced. With an uptime of 95%, our reliable Japanese quality fits perfectly with Rotocontrol’s renowned German technology, together creating an unbeatable hybrid solution.’

The inaugural LabelFest open house showed a complete workflow around UV inkjet including MIS, label design and colour management, to printing, embellishment and both conventional and laser finishing.